
Voltage Source Inverter (VSI): IC Selection & Small-Batch Sourcing
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What is a Voltage Source Inverter (VSI)?
A voltage source inverter (VSI) converts a DC bus, stiffened by a DC-link capacitor, into controlled AC via a three-phase power bridge (MOSFET/IGBT/SiC) and an output filter for grid or motor loads. Typical uses include grid-tied converters, UPS, industrial or traction drives, and energy-storage systems. Modulation (SPWM/SVPWM) sets switching states, while sensing and control synchronize sampling with PWM. In practice, performance and reliability are set by the IC chain: gate-driver, current/voltage sensing & isolation, control MCU/DSP, front-end protection, and auxiliary power. For small batches we support Cut-Tape/Partial Reel supply and pin-to-pin alternatives. Two rules guide later choices: the DC-link voltage level establishes gate-driver CMTI and isolation ratings; and modulation/sampling sync constrains propagation delay, bandwidth, and jitter. Proceed to the IC map and driver specifics below.

Concept | Why it matters to ICs | See section |
---|---|---|
DC-Link voltage level | Sets CMTI and isolation ratings for drivers/isolators | 4.1 Gate Driver ICs · 4.4 Digital Isolation |
Two-level vs three-level | Impacts driver timing, desat/soft-turn-off needs | 2 Topologies & Modulation · 4.1 |
SPWM vs SVPWM | Affects sampling bandwidth and isolation delay budget | 2 · 4.3 · 4.4 |
Sampling synchronization | Drives ADC/ΣΔ and isolator jitter/propagation specs | 4.3 · 4.4 · 4.2 |
Front-end protection | Guides pre-charge, eFuse, and ideal-diode choices | 4.5 Protection & Front-End |
Topologies & Modulation (2-Level / 3-Level; SPWM / SVPWM)
Two-level vs three-level (NPC/ANPC) — A two-level VSI stresses each device with the full DC-bus and concentrates switching loss, while a three-level NPC/ANPC halves device voltage stress, lowers dv/dt and harmonic distortion, and often allows higher effective switching frequency or efficiency. However, neutral-point control and added devices tighten timing requirements. Three-level bridges typically demand desaturation protection and soft turn-off to survive short-circuit events; isolation ratings and creepage also trend higher. Sampling chains may need wider bandwidth and lower latency to track faster edges and more complex states. IC impact: three-level topologies push gate-driver CMTI/UVLO/desat & soft-turn-off capability and channel-to-channel skew; isolation may require higher VISO/creepage; sensing may need higher BW and lower latency.

SPWM vs SVPWM — SPWM is simple but under-utilizes the DC bus and spreads switching unevenly; SVPWM (space-vector) increases DC-bus utilization (~15% gain), shapes harmonic content, and concentrates switching transitions to defined sectors. Both require precise sampling alignment with PWM edges; SVPWM especially raises sensitivity to propagation delay, jitter, and common-mode transients along the isolation path. Your ADC/ΣΔ or isolation amplifier must meet bandwidth and phase-delay budgets set by PWM frequency and current control bandwidth. IC impact: SVPWM elevates demands on digital-isolator CMTI and delay/jitter; the sensing chain (ADC/ΣΔ or isolation amplifier) must satisfy required BW and phase delay for synchronized sampling.

Topology/Modulation | Impacted IC bucket | Must-check specs | See section |
---|---|---|---|
Two-level VSI | Gate Driver | CMTI class, UVLO window, Miller clamp | 4.1 Gate Driver ICs |
Three-level NPC | Gate Driver & Isolation | Desat/soft-turn-off, channel skew, VISO/creepage | 4.1 · 4.4 |
Three-level ANPC | Driver & Sensing | Skew vs neutral-point control, sensing BW/latency | 4.1 · 4.3 |
SPWM | Sensing | ADC/ΣΔ bandwidth & phase delay vs PWM freq | 4.3 |
SVPWM | Digital Isolation | Delay/jitter & CMTI; sampling sync margins | 4.4 · 4.3 |
From System to ICs (VSI → Six Function Buckets)
A VSI maps cleanly to six IC buckets. Use the function map to navigate: Control MCU/DSP, Gate Driver ICs, Current/Voltage Sensing, Digital Isolation & Isolated Power, Protection & Front-End, and Auxiliary Power. Each bucket below lists must-check specs with typical thresholds, and links to detailed selection tables in Section 4.x.

A. Control MCU/DSP
- PWM resolution / HRPWM: sets current-loop ripple → typical 12–16-bit or HRPWM step < 10 ns.
- ADC sync & throughput: align sampling to PWM → synchronous trigger, ≥1–2 MSPS, simultaneous sampling preferred.
- Three-level support: timing/dead-time complexity → prefer native libraries/app notes.
- Control latency budget: ISR + sampling + compute → within tens of µs per bandwidth target.
B. Gate Driver ICs
- CMTI: immunity to common-mode transients → 2-level ≥ 50–100 kV/µs; 3-level/SiC ≥ 100–150 kV/µs.
- Peak source/sink current: gate charge vs loss → 2–8 A typical; higher for SiC.
- Desat & soft turn-off: survive short-circuit → detect + act ≤ 1–2 µs with controlled slope.
- Channel skew / UVLO window: symmetry & safety → skew < 50 ns; UVLO matched to device.
C. Current/Voltage Sensing
- Bandwidth & phase delay: loop response/THD → motor control needs ~100–300 kHz effective BW; minimize delay/phase error.
- Linearity & drift: accuracy stability → ±0.5–1% FS with low tempco preferred.
- CMR / input range: survive noise/common-mode → CMRR high; range fits bus/shunt location.
- Isolation option: Hall vs iso-amp/ΣΔ → choose by dynamics, precision, and system isolation plan.
D. Digital Isolation & Isolated Power
- VISO & creepage: safety/standards → 2.5–5 kVrms classes as required.
- Propagation delay & jitter: sync & dead-time → delay ~10–30 ns; jitter ~1–3 ns.
- CMTI & channel count: dv/dt immunity & density → ≥100 kV/µs; channels by drive/sense/comms plan.
- Isolated power POUT & ripple: gate-side bias → 0.5–2 W typical, low ripple/EMI.
E. Protection & Front-End
- Current limit accuracy (ILIM): predictable protection → ±5–10% typical.
- dv/dt control & reverse protection: inrush/surge/reverse → integrated dv/dt; ideal-diode/ORing control.
- Load-dump / ISO 7637-2 readiness: transient survivability → select per pulse profile/energy.
- Pre-charge coordination: DC-link soft-start → time constants ~50–500 ms with thermal checks.
F. Auxiliary Power
- VIN max & cold-crank: input limits/dips → design for automotive 12 V or 24/48 V industrial rails.
- Fsw & EMI features: noise/efficiency trade-off → 200–600 kHz typical; spread-spectrum/soft-switching preferred.
- Current limit / thermal: fault behavior → peak limit/foldback/thermal shutdown.
- Noise / PSRR (LDO): analog/ADC friendliness → low-noise tens of µVrms.
Function | Key Specs | Typical role in VSI | Risk notes | See section |
---|---|---|---|---|
Control MCU/DSP | HRPWM, ADC sync, latency | FOC/SVPWM & grid control | Latency budget often underestimated | Go to details · Check lead-time |
Gate Driver ICs | CMTI, Ipk, desat/soft-off | Safe switching & fault handling | Skew/UVLO mismatches kill devices | Go to details · Check lead-time |
Sensing (I/V) | BW, phase delay, drift | Current loop & protection | Under-bandwidth = lag & noise | Go to details · Check lead-time |
Digital Isolation / Isolated Power | VISO, delay/jitter, CMTI | Data/drive across isolation | Jitter breaks sampling sync | Go to details · Check lead-time |
Protection & Front-End | ILIM, dv/dt, reverse | Inrush, surge, reverse events | Ignore load-dump at your peril | Go to details · Check lead-time |
Auxiliary Power | VINmax, Fsw, EMI | Bias & control rails | Ripple injects control noise | Go to details · Check lead-time |
4. IC Selection Guide (Six Function Buckets, Deep Dive)
Each sub-section follows the same structure: (a) selection points & thresholds, (b) representative series (seven major brands), (c) alternatives mapping (pin/function/timing notes), (d) small-batch sourcing notes (AEC-Q, packages, Cut-Tape/Partial Reel, Date Code/COC), and (e) internal links & micro-CTAs. All master tables share the same columns to simplify CSV maintenance.
4.1 Gate Driver ICs (IGBT / SiC / MOSFET)
- CMTI: 2-level typically ≥ 50–100 kV/µs; 3-level/SiC often ≥ 100–150 kV/µs.
- Peak source/sink: 2–8 A typical; match to Qg and target rise/fall times.
- Desat & soft turn-off: detect + act ≤ 1–2 µs; controllable soft-off slope.
- UVLO (on/off) window: prevent half-turn-on; match MOSFET/IGBT thresholds.
- Channel-to-channel skew: bridge symmetry; target < 50 ns.
- Miller clamp / gate shaping: suppress false turn-on; reduce EMI.
- Isolation & creepage: select VISO/creepage per DC-bus and safety class.
Function | Brand | Series/PN | Key Specs (CMTI/Ipk/Delay/UVLO…) | AEC-Q | Package | Pin-to-Pin Notes | Typical Use in VSI | Alternatives | Stock/MOQ Hint | Datasheet URL |
---|---|---|---|---|---|---|---|---|---|---|
Gate Driver | TI | UCC21520 / UCC21520-Q1 | High CMTI; ~4A pk; dual-channel; UVLO; Miller clamp | Yes (Q-grade options) | SOIC-WB | Y — timing & pinout differ vs STGAP2S | 2-level/3-level bridge high/low-side | STGAP2S; NCD57000 | Cut-Tape / Partial Reel | link |
Gate Driver (SiC/IGBT) | TI | UCC2173x (desat/soft-off) | Desat; soft-off; high CMTI; OV/UV protections | Options | SOIC-WB/QFN | N — function-compatible class; layout differs | SiC/IGBT legs with fast protection | GD3160; MIC46xx | Partial Reel | link |
Gate Driver | ST | STGAP2S / L639x family | Isolated/half-bridge; UVLO; Miller clamp; fast edges | Options (-Q) | SOIC-WB/TSSOP/QFN | N — not pin-compatible with UCC21520 | BLDC/FOC; 2-level bridges | UCC21520; NCD57000 | Cut-Tape | link |
Gate Driver (SiC/IGBT) | NXP | GD3160 (desat/soft-off) | High-voltage isolated; desat; soft-off; robust UVLO | Yes (-Q) | SOIC-WB/QFN | N — function-compatible vs UCC2173x class | SiC traction/industrial legs | UCC2173x; MIC46xx | Partial Reel / Tray | link |
Pre-driver / 3-phase | Renesas | HIP4086 (3-phase pre-driver) | 3-phase bootstrap; timing control; robust gate options | Varies | TSSOP/QFP (var.) | N — not pin-compatible to isolated drivers | Low-/mid-voltage 3-phase BLDC | L639x; MCP14E** | Cut-Tape | link |
Gate Driver | onsemi | NCD57000 series | Isolated; high CMTI; strong peak drive; protections | Options (NCV) | SOIC-WB | N — timing/pins differ vs UCC21520/STGAP2S | 2-level/3-level legs | UCC21520; STGAP2S | Partial Reel / Reel | link |
Gate Driver / Buffer | Microchip | MCP14E** / MIC46xx | Non-isolated buffers; strong drive; flexible rails | Varies | SOIC/TSSOP | N — for isolated stages pair with 4.4 power/iso | Low-side / pre-driver buffering | HIP4086; L639x | Cut-Tape | link |
Primary | Alt-1 | Alt-2 | Notes (Pin/Timing/CMTI) | Package |
---|---|---|---|---|
UCC21520 | STGAP2S | NCD57000 | Not P2P; check input logic, delay, CMTI class | SOIC-WB |
UCC2173x | GD3160 | MIC46xx | Desat/soft-off strategy & thresholds differ | SOIC-WB/QFN |
L639x | HIP4086 | MCP14E** | Pre-driver class; bootstrap & timing details differ | TSSOP |
Sourcing notes: prefer Q-grade variants where applicable; SOIC-WB/QFN for creepage/thermal; keep external gate-resistor range in BOM. Small runs supported via Cut-Tape / Partial Reel; request Date Code & COC in the BOM form.
4.2 Control MCU/DSP (SVPWM / FOC / Grid)
- PWM resolution / HRPWM: 12–16-bit or sub-10 ns step for low ripple.
- ADC sync: hardware-triggered, simultaneous sampling; ≥1–2 MSPS.
- 3-level support: native dead-time/state-machine & library support.
- Latency budget: ISR + sampling + compute within tens of µs.
- ASIL/AEC-Q100 & ecosystem: libraries/examples/toolchains.
Function | Brand | Series/PN | Key Specs (PWM res/ADC sync/CPU MHz/HRPWM/ASIL) | AEC-Q | Package | Pin-to-Pin Notes | Typical Use in VSI | Alternatives | Stock/MOQ Hint | Datasheet URL |
---|---|---|---|---|---|---|---|---|---|---|
Control MCU/DSP | TI | C2000 (TMS320F2800x/28004x) | HRPWM; fast ADC sync; motor/grid libraries | Options (Q1) | LQFP/QFP | N — ecosystem alignment matters | FOC/SVPWM, grid-tie control loops | STM32G4; dsPIC33C | Cut-Tape / Eval kits | link |
Control MCU | ST | STM32G4 / F3 (Motor control) | Advanced timers; ADC sync; rich motor libs | Options | LQFP/QFN | Partial pin-compat across STM32 families | BLDC/FOC control; power conversion | C2000; dsPIC33C | Partial Reel / Eval kits | link |
Control MCU/DSP | Microchip | dsPIC33C (Digital power/motor) | Motor/power libraries; robust PWM/ADC sync | Varies | QFN/TQFP | N — migrate by code/toolchain | Low-to-mid power VSI control | C2000; STM32G4 | Cut-Tape / Eval kits | link |
Control MCU (Auto) | NXP | S32K family | Automotive grade; timers/ADC for motor/power | Yes (AEC-Q100) | LQFP/QFN | N — family-specific pin maps | Automotive inverter control | RX24T/RA6T2; C2000 | Tray / Partial Reel | link |
Control MCU (Motor) | Renesas | RX24T / RA6T2 | Motor control IP; ADC sync; fast PWM | Options | LQFP | N — migration within family feasible | FOC/SVPWM on 2-/3-level topologies | S32K; STM32G4 | Cut-Tape / Eval kits | link |
Primary | Alt-1 | Alt-2 | Notes (Tools/Lib/HRPWM) | Package |
---|---|---|---|---|
C2000 | STM32G4 | dsPIC33C | Library & HRPWM features differ; porting effort | QFP/QFN |
S32K | RX24T/RA6T2 | C2000 | Auto grade & libs vary; re-verify timing | LQFP |
Sourcing notes: prioritize packages your EMS can rework (LQFP/QFN), order evaluation kits with first spins, and specify minimum lots for prototypes. We support Cut-Tape / Partial Reel.
4.3 Current/Voltage Sensing & Isolation
- Bandwidth & phase delay: motor loops ~100–300 kHz effective BW; minimize delay/phase error.
- Linearity & drift: ±0.5–1% FS typical with low tempco for stable torque/control.
- CMR & input range: high CMRR; input range fits bus/shunt location.
- Topology choice: Hall vs isolation amplifier/ΣΔ per dynamics/precision/isolation plan.
- ΣΔ rate/interface: align modulator rate & decimation with MCU timing.
Function | Brand | Series/PN | Key Specs (BW/Linearity/CMR/Delay/Range) | AEC-Q | Package | Pin-to-Pin Notes | Typical Use in VSI | Alternatives | Stock/MOQ Hint | Datasheet URL |
---|---|---|---|---|---|---|---|---|---|---|
Isolation amplifier / ΣΔ | TI | AMC130x family | High CMRR; low delay; options for ΣΔ/analog out | Options (-Q1) | SOIC-WB/SSOP | Family-level drop-ins; check gain/range | Phase current / DC-bus sensing | MCP3911; ISL26134; MLX9122x (Hall alt) | Cut-Tape | link |
Hall current sensor | Melexis | MLX9120x / MLX9122x | High-accuracy Hall; fast response; wide ranges | Options (AEC-Q) | SOIC/SIP (var.) | N — mechanical window differences | Phase/bus current with isolation by physics | AMC130x; ISL26134 (ΣΔ) | Partial Reel | link |
ΣΔ ADC (multi-channel) | Microchip | MCP3911 / family | ΣΔ front-end; flexible interfaces; metering heritage | Varies | TSSOP/QFN | N — timing/DR filters differ vs AMC family | Phase currents / bus voltage (ΣΔ chain) | AMC130x; ISL26134 | Cut-Tape | link |
ΣΔ ADC / isolator alt | Renesas (Intersil) | ISL26134 / ISL28xxx family | High-resolution ΣΔ; low drift; robust CMR handling | Options | TQFP/QFN | N — interface modes differ | Precision sensing & metering-style chains | MCP3911; AMC130x | Cut-Tape / Tray | link |
Current sense amplifier | ST | TSC101 / TSC2010 (example) | High-side sensing; gain options; simple front-ends | Varies | SOIC/TSSOP | N — gain pinouts differ | Low-side/bus current, non-isolated | NCS21x (onsemi); MCP6N11 (Microchip) | Cut-Tape | link |
Primary | Alt-1 | Alt-2 | Notes (BW/Delay/CMR) | Package |
---|---|---|---|---|
Hall (MLX9122x) | Isolation amp (AMC130x) | ΣΔ ADC (ISL26134) | Dynamics vs precision trade-offs; isolation strategy differs | SOIC/SSOP |
ΣΔ (MCP3911) | AMC130x | ISL26134 | Interface/decimation change affects sampling sync | TSSOP/QFN |
Sourcing notes: confirm temperature grade; SOIC-WB/SSOP solderability; for Hall parts check mechanical window and routing. We support Cut-Tape / Partial Reel for prototypes.
4.4 Digital Isolation & Isolated Power
- VISO & creepage: choose 2.5–5 kVrms class per standards & bus voltage.
- Propagation delay & jitter: aim ~10–30 ns delay, ~1–3 ns jitter for sampling sync.
- CMTI & channels: ≥100 kV/µs class; select channel count per drive/sense/comm.
- Isolated power: 0.5–2 W typical; low ripple/EMI to keep drivers quiet.
Function | Brand | Series/PN | Key Specs (VISO/CMTI/Delay/Jitter/Channels/POUT) | AEC-Q | Package | Pin-to-Pin Notes | Typical Use in VSI | Alternatives | Stock/MOQ Hint | Datasheet URL |
---|---|---|---|---|---|---|---|---|---|---|
Digital isolator | TI | ISO77xx family | High VISO/CMTI; low delay/jitter; multi-channel options | Options (-Q1) | SOIC-WB/SSOP | Family drop-ins possible; verify channel mapping | PWM, ADC sync, comms across isolation | ISL3274x; STISO621 | Cut-Tape | link |
Digital isolator | Renesas | ISL32741E / ISL32704E family | Robust CMTI; low delay; high-isolation GMR tech | Options | SOIC-WB | N — pinouts vary vs ISO77xx | Fast digital links and PWM signals | ISO77xx; STISO621 | Partial Reel | link |
Digital isolator | ST | STISO621 / STISO62x family | High VISO; strong CMTI; compact channel mixes | Options (-Q) | SOIC-WB/SSOP | N — verify logic polarity & channel order | Gate/MCU signals across isolation | ISO77xx; ISL3274x | Cut-Tape | link |
Isolated power (module/driver) | TI | UCC12050 / SN6505A | 0.5–2 W class; transformer-driver option; low ripple features | Options | SOIC/QFN | N — magnetics differ by design | Bias rails for high/low sides | Alt iso-power from catalog | Cut-Tape / Partial Reel | link |
Primary | Alt-1 | Alt-2 | Notes (Delay/Jitter/VISO) | Package |
---|---|---|---|---|
ISO77xx | ISL32741E | STISO621 | Not P2P; match logic polarity & timing budget | SOIC-WB |
UCC12050 | SN6505A + transformer | Alt iso-power (catalog) | Different magnetics & EMI behaviors | SOIC/QFN |
Sourcing notes: confirm insulation rating & creepage; align isolator delay/jitter with sampling sync; plan magnetics for isolated power. Cut-Tape / Partial Reel available for proto lots.
4.5 Protection & Front-End (eFuse / Ideal-Diode / High-Side / Pre-charge)
- ILIM accuracy: ±5–10% typical; choose foldback vs latch-off per risk profile.
- dv/dt control & reverse: inrush/soft-start, reverse-battery & backfeed protection.
- Load-dump / ISO 7637-2: verify pulse profile/energy against device limits.
- ORing / ideal diode: current sharing & forward drop for multi-source rails.
Function | Brand | Series/PN | Key Specs (ILIM/dvdt/Rev-prot/TSD/ISO7637-2) | AEC-Q | Package | Pin-to-Pin Notes | Typical Use in VSI | Alternatives | Stock/MOQ Hint | Datasheet URL |
---|---|---|---|---|---|---|---|---|---|---|
eFuse (Hot-swap) | TI | TPS2598x / TPS27xxx | Adjustable ILIM; dv/dt control; fault logging options | Options (-Q1) | QFN/TSSOP | N — package/ILIM pins vary | Front-end inrush & fault control | STEF01; NIS5xxx | Cut-Tape / Partial Reel | link |
Ideal-Diode / ORing | TI | LM74800-Q1 (controller) | Reverse-battery, backfeed control, fast ORing response | Yes (Q1) | VQFN | N — verify gate/MOSFET pairing | Reverse/ORing on input rails | ISL614x; NIS5xxx | Partial Reel | link |
eFuse | ST | STEF01 / family | Programmable ILIM; surge handling; protections suite | Options (-Q) | QFN/TSSOP | N — not P2P vs TPS2598x | Front-end protection/inrush | TPS2598x; NIS5xxx | Cut-Tape | link |
Hot-swap / ORing | Renesas (Intersil) | ISL614x family | ORing control; surge ride-through; telemetry options | Options | QFN/TQFN | N — pin variants across family | Datacenter/industrial ORing or input | LM74800-Q1; NIS5xxx | Tray / Partial Reel | link |
eFuse / High-side switch | onsemi | NIS5xxx / NCV84xxx | eFuse & protected high-side families; thermal/OC features | Options (NCV) | SOIC/QFN | N — electrical equivalence varies | Pre-charge/soft-start/OC protection | TPS27xxx; STEF01 | Reel / Partial Reel | link |
Primary | Alt-1 | Alt-2 | Notes (Logic/ISO7637-2) | Package |
---|---|---|---|---|
TPS2598x | STEF01 | NIS5xxx | Not P2P; ILIM/dvdt pins & protections differ | QFN/TSSOP |
LM74800-Q1 | ISL614x | NIS5xxx (controller alt) | ORing response & FET sizing differ; verify surge | QFN |
Sourcing notes: confirm ISO 7637-2/load-dump targets; check thermal pad & copper area; request samples for pre-charge tuning. Cut-Tape / Partial Reel supported.
4.6 Auxiliary Power (Buck / LDO)
- VIN max & cold-crank: match 12/24/48 V rails; handle dips/surges appropriately.
- Fsw & EMI: 200–600 kHz common; benefit from spread-spectrum/comp options.
- Current limit / thermal: peak limit, foldback, thermal shutdown behavior.
- Noise / PSRR (LDO): keep analog/ADC rails quiet; low-noise choices for sensing chains.
Function | Brand | Series/PN | Key Specs (VINmax/Fsw/EMI/ILIM/η/Noise) | AEC-Q | Package | Pin-to-Pin Notes | Typical Use in VSI | Alternatives | Stock/MOQ Hint | Datasheet URL |
---|---|---|---|---|---|---|---|---|---|---|
Buck regulator | TI | LMR33630 / LMR36006 (example) | Wide VIN options; high-efficiency; spread-spectrum variants | Options (-Q1) | SOT-23/QFN | Family variants differ in pinout | Controller/driver bias rails | A6986x (ST); MCP16331 | Cut-Tape | link |
Buck regulator (Auto) | ST | A6986x / L7987 (example) | Automotive-ready; EMI features; robust transients | Yes (-Q) | HTSSOP/QFN | N — compensation & pin maps differ | Bias rails for gate drivers/MCU | LMR33630; NCP3170 (onsemi) | Partial Reel | link |
Buck regulator | Microchip | MCP16331 / family | Compact; internal FET; easy BOM for aux rails | Varies | SOT-23/DFN | N — check EN/PG pin behavior | Low-power control rails | LMR33630; A6986x | Cut-Tape | link |
LDO (low-noise) | onsemi | NCV1117 / family (example) | Automotive LDOs; moderate PSRR; simple biasing for analog rails | Yes (NCV) | SOT-223/TO-252 | N — pin config may differ vs TI/ST | ADC/amp rails (noise-tolerant) | TPS7Axx (TI); LDL/LDL1117 (ST) | Reel / Partial Reel | link |
LDO (precision/low-noise) | TI / ST (example) | TPS7Axx / LDL/LDL1117 | Low noise; good PSRR for sensing/ADC rails | Options | SOT-23/SOIC | N — verify pinouts and dropout specs | Sensitive analog domains | NCV11xx; MCP17xx | Cut-Tape | link |
Primary | Alt-1 | Alt-2 | Notes (EMI/Noise/Pin) | Package |
---|---|---|---|---|
LMR33630 | A6986x | MCP16331 | Different comp/EN pins; EMI features vary | SOT-23/QFN |
TPS7Axx | LDL/LDL1117 | NCV1117 | Pinouts/dropout vs noise specs differ | SOT-23/SOT-223 |
Sourcing notes: plan magnetics for bucks early; specify EMI goals (spread-spectrum, filters); choose low-noise LDOs for sensing rails. Prototype orders supported with Cut-Tape / Partial Reel.
5. Mini Reference Designs (Small-Batch / Prototype)
Two “minimum-closed-loop” BOMs you can order for quick bring-up. Each maps directly to the 4.x buckets and uses Cut-Tape / Partial Reel friendly parts.

A | 48 V / 1–2 kW 3-Phase BLDC (2-Level, MOSFET)
Get the sample kit →A practical 48 V inverter baseline using isolated dual drivers, Hall or isolated-amp sensing, low-delay digital isolation, and a Buck→LDO rail set. Optimized for small batches with Cut-Tape / Partial Reel options.
Path: Protection & Front-End → Gate Driver → Sensing (I/V) → Digital Isolation → Aux Power → Control MCU
- CMTI: target ≥ 50–100 kV/µs for 2-level (see 4.1)
- Peak drive (Ipk): ~4–6 A depending on Qg and target rise/fall (4.1)
- Sensing BW / delay: ~100–300 kHz effective BW, minimize phase delay (4.3)
- VIN / Fsw (Buck): 48 V rail; 200–600 kHz with EMI options (4.6)
Function | Part (Brand) | Why here | Key Specs to check | Alternatives | MOQ/Packaging |
---|---|---|---|---|---|
Protection (eFuse/Hot-swap) | TPS2598x (TI) | Controlled inrush & current limit | ILIM, dv/dt, TSD | STEF01, NIS5xxx | Cut-Tape |
Ideal-Diode / ORing | LM74800-Q1 (TI) | Reverse battery & backfeed control / ORing | Reverse, ORing response, FET sizing (4.5) | ISL614x | Partial Reel |
Gate Driver (isolated dual) | UCC21520 (TI) | High-CMTI dual for HS/LS legs (MOSFET) | CMTI 50–100 kV/µs, Ipk ≈4 A, UVLO, skew | STGAP2S, NCD57000 | Cut-Tape |
Phase Current (Hall) | MLX9122x (Melexis) | Fast Hall chain with inherent isolation | BW, drift, mechanical window | — or — AMC130x (iso-amp) | Partial Reel |
Phase/Bus Sense (iso-amp) | AMC1301/AMC130x (TI) | High CMRR, low delay alternative to Hall | CMRR, delay, gain range | ISL28xxx, MCP3911 (ΣΔ) | Cut-Tape |
Digital Isolation | ISO77xx (TI) | Low delay/jitter for PWM & sampling sync | VISO, delay/jitter, CMTI | ISL32741E, STISO621 | Cut-Tape |
Isolated Power (driver bias) | UCC12050 / SN6505A (TI) | 0.5–1 W bias with low ripple options | POUT, ripple/EMI, transformer choice | Other iso-power in 4.4 | Partial Reel |
Buck (48→12/5 V) | LMR33630 (TI) | Wide VIN, compact, EMI features available | VINmax, Fsw, EMI | A6986x, MCP16331 | Cut-Tape |
LDO (analog rails) | TPS7Axx (TI) / LDL (ST) | Low noise PSRR for ADC/amps | Noise, PSRR, dropout | Alt: NCV11xx | Cut-Tape |
Control MCU/DSP | C2000 / STM32G4 / dsPIC33C | HRPWM + synchronous ADC sampling | PWM res, ADC sync, latency | Alt: S32K, RX24T | Eval kit + Cut-Tape |
Sample kit tip: 1–2 pcs per line; mix SOIC-WB/QFN where available; request Date Code & COC in the BOM form. More details in 4.1, 4.3, 4.4, 4.6, and 4.5.
B | 400 V-Class Three-Level NPC Skeleton (IGBT/SiC Drive)
Get the sample kit →A high-voltage three-level NPC IC combination only: fast desat + soft-turn-off drivers, ΣΔ isolated sensing, high-CMTI digital isolation, isolated bias, and a coordinated front-end with pre-charge.
Path: Front-End & Pre-charge → Three-Level Gate Drive → ΣΔ Sensing → Digital Isolation & Isolated Power → Control MCU
Safety note: This skeleton lists IC combinations and layout principles only; no live-voltage parameters or test procedures are provided.
Function | Part (Brand) | Why here | Key Specs to check | Alternatives | MOQ/Packaging |
---|---|---|---|---|---|
Pre-charge / Hot-swap | TPS27xxx (TI) eFuse class | Controlled pre-charge & surge management | ILIM, dv/dt, surge profile | STEF01, ISL614x | Partial Reel |
Ideal-Diode / ORing | LM74800-Q1 (TI) | Reverse protection & source ORing | Reverse tolerance, ORing dynamics (4.5) | ISL614x | Partial Reel |
3-Level Gate Driver (desat/soft-off) | UCC2173x (TI) / GD3160 (NXP) | Short-circuit survival & high CMTI for IGBT/SiC legs | Desat ≤2 µs, soft-off slope, CMTI ≥100–150 kV/µs | Alt buffer: MIC46xx | SOIC-WB / Partial Reel |
Neutral-point / clamp driver | UCC21520 (TI) / STGAP2S (ST) | Mid-point legs with tight skew & UVLO | Skew <50 ns, UVLO window, clamp options | NCD57000 | Cut-Tape |
ΣΔ Isolated Current Sense | AMC130x (TI) | Low delay, high CMRR, ΣΔ interface to MCU | BW/Delay, CMR, ΣΔ rate/decimation | ISL26134, MCP3911 | Cut-Tape |
Bus Voltage Sense (iso-amp) | AMC1301 (TI) | Stable gain and isolation for DC-link sensing | Gain, CMR, delay budget | Alt: ISL28xxx | Cut-Tape |
Digital Isolation (PWM/Sync) | ISO77xx (TI) | High CMTI, low jitter for SVPWM sync | VISO, delay, jitter, channels | ISL32741E, STISO621 | Cut-Tape |
Isolated Power (per-leg bias) | UCC12050 / SN6505A (TI) | 0.5–2 W isolated rails for each driver side | POUT, ripple, transformer/EMI plan | Other iso-power (4.4) | Partial Reel / Tray |
Aux Buck (front-end) | A6986x (ST) / LMR33630 (TI) | Front-end bias & iso-power pre-reg | VINmax, Fsw, EMI | MCP16331 | Cut-Tape |
Control MCU/DSP | C2000 / S32K / RX24T | 3-level timing, SVPWM libs, ADC/PWM sync | HRPWM, ADC sync, latency | Alt: STM32G4 / dsPIC33C | Eval kit + Cut-Tape |
Sample kit tip: 1–2 pcs per line; prioritize multiple driver options (desat/soft-off); mix SOIC-WB/QFN; specify Partial Reel / Tray. More details in 4.1, 4.3, 4.4, 4.5, and 4.6.
6. Layout & EMC Checklist (Getting to Production)
Ask for layout review →Push frequent layout/EMC pitfalls up-front so IC choices and parameters land correctly on Rev A. Each item maps a physical practice to specific IC specs (from 4.x) so you can align the PCB, components, and measurements before fab.
A. Power Stage & Gate
- Gate loop area & symmetry — shrink loop inductance and ringing across both legs. Related IC spec: Ipk, rise/fall time, CMTI. See: 4.1 Gate Driver ICs
- Kelvin source return — separate power return from gate sense to avoid false turn-off/on. Related IC spec: UVLO window, Miller clamp strength. See: 4.1
- Miller coupling & clamp — manage dv/dt-induced turn-on with clamp/shaping. Related IC spec: CMTI class, Miller clamp, soft turn-off. See: 4.1
- Desat diode routing — shortest, quietest path back to driver; avoid delay & nuisance trips. Related IC spec: Desat response time, soft-off slope. See: 4.1
- DC-link placement & shortest loops — stack caps/planes to minimize switching loop area. Related IC spec: CMTI margin, isolation VISO/creepage. See: 4.4 Digital Isolation
B. Sensing & ADC
- Shunt Kelvin sense — take sense leads off inner pads; keep power current out of measurement loop. Related IC spec: Bandwidth, phase delay, CMRR. See: 4.3 Sensing
- Hall window & routing — avoid core saturation & stray fields; orthogonal return paths. Related IC spec: Linearity, temp drift, usable BW. See: 4.3
- Anti-alias & timing sync — RC/LC where needed and align sample instants with PWM. Related IC spec: ΣΔ rate/decimation, isolator delay/jitter. See: 4.3, 4.4
- ADC ground star point — single-point return near ADC/iso-amp to limit ground modulation. Related IC spec: CMRR, PSRR, input range. See: 4.3
C. Isolation & EMC
- Isolator channel skew & jitter — verify PWM & sampling alignment under noise. Related IC spec: Propagation delay, jitter, CMTI. See: 4.4
- Creepage/clearance — match to bus voltage & standards; respect package height. Related IC spec: VISO rating, creepage (mm). See: 4.4
- Spread-spectrum strategy — clock spreading on bucks where allowed to tame peaks. Related IC spec: Fsw, EMI features. See: 4.6 Aux Power
- CM/DM filtering placement — put filters at noise sources; avoid re-excitation by long leads. Related IC spec: dv/dt, CMTI class. See: 4.5 Front-End, 4.4
D. Front-End & Power
- Inrush / pre-charge path — stage the DC-link ramp; keep sense refs quiet during ramp. Related IC spec: ILIM accuracy, dv/dt control, ISO 7637-2 pulses. See: 4.5
- Reverse/ORing layout — tight loop around FETs; Kelvin to controller sense pins. Related IC spec: Reverse tolerance, backfeed limit, gate drive interface. See: 4.5
- Isolated power magnetics — shield/return selection and spacing to driver loops. Related IC spec: POUT, ripple, EMI. See: 4.4, 4.6
E. Thermal & Mechanical
Layout & EMC Mini Table
Request a quick DFM/EMC check →Checklist item | Why | Related IC spec | See section |
---|---|---|---|
Gate loop area & symmetry | Reduce L and ringing across both legs | CMTI, Ipk, tr/tf | 4.1 |
Kelvin source return | Prevent false turn-on/off via source inductance | UVLO, Miller clamp | 4.1 |
Desat diode routing | Short, quiet path for fast protection | Desat time, soft-off slope | 4.1 |
DC-link stacking & shortest loops | Shrink switching loop and CM noise | CMTI margin, VISO/creepage | 4.4 |
Shunt Kelvin sensing | Keeps load current out of measurement loop | BW, phase delay, CMRR | 4.3 |
Hall window placement | Avoid saturation and stray field pickup | Linearity, drift, BW | 4.3 |
Anti-alias & sync with PWM | Maintain phase coherence for SVPWM/FOC | ΣΔ rate, isolator delay/jitter | 4.3, 4.4 |
ADC ground star point | Reduce ground-bounce at ADC/iso-amp | CMRR, PSRR, input range | 4.3 |
Isolator skew & jitter control | Keep PWM & sampling aligned under noise | Delay, jitter, CMTI | 4.4 |
Creepage & clearance budgeting | Meet safety vs bus voltage & pollution degree | VISO, creepage (mm) | 4.4 |
Spread-spectrum on bucks | Reduce peak emissions without heavy filtering | Fsw, EMI options | 4.6 |
CM/DM filter placement | Filter close to sources; avoid long stubs | dv/dt, CMTI | 4.5, 4.4 |
Inrush / pre-charge path | Control DC-link ramp & protect upstream rails | ILIM, dv/dt, ISO 7637-2 | 4.5 |
Reverse/ORing loop minimization | Fast ideal-diode response; lower stress | Reverse tol., backfeed limit | 4.5 |
Thermal path & via arrays | Keep junction temps in check under pulses | Driver Ipk vs losses; θJA/θJC | 4.1 |
Need a second set of eyes? Use the button above for a quick layout/EMC review. For spec deep-dives see 4.1 Gate Driver, 4.3 Sensing, 4.4 Digital Isolation, 4.5 Front-End, and 4.6 Aux Power.
7. Qualification & Compliance (Automotive/Industrial & Transients/ESD)
Request compliance-ready shortlist →Standards only help when translated into IC choices and receiving documents. This section aligns engineering and purchasing: map AEC/ISO/ESD to concrete specs (e.g., CMTI, VINmax, ILIM, HBM/CDM), then request COC, test reports, and Date Code/Lot/MSL on the PO.
AEC-Q100 / AEC-Q101
- Device classes: ICs (gate drivers, isolators, MCUs, bucks/LDOs) fall under AEC-Q100; discrete FETs/diodes/TVS in the front-end typically follow AEC-Q101. See: 4.1 Gate Driver, 4.6 Aux Power, 4.5 Front-End.
- Temperature grades: Grade 0/1/2 map to −40–150/125/105 °C; use them as selection gates for drivers, supplies, and controllers.
- Burn-in/HTOL & ESD labels: require HBM/CDM ratings on the datasheet and evidence of HTOL/Burn-in as part of the qualification summary.
- Traceability: receiving must record Date Code / Lot / MSL; request COC per shipment.
ISO 7637-2 & Load-Dump (Automotive Supply Transients)
- Pulses 1/2a/2b/3a/3b: convert waveforms into IC checks: ILIM accuracy, dv/dt control, reverse/ORing capability, thermal shutdown/foldback. See 4.5 Front-End.
- Load-Dump (12/24 V systems): validate VINmax, surge tolerance, and EMI strategy of bucks/LDOs (spread-spectrum, snubbers, input networks). See 4.6 Aux Power.
- Documentation: ask for ISO 7637-2 test summaries or manufacturer statements and include COC + Date Code in the PO notes.
ESD (Device-Level & System-Level)
- Device-level: require HBM (JEDEC JS-001) and CDM (JS-002) ratings for drivers, digital isolators, MCUs, and iso-amps. See 4.4 Digital Isolation, 4.1 Gate Driver.
- System-level: plan board/connector protection to meet IEC 61000-4-2 / ISO 10605; ties back to front-end TVS, ideal-diode, and ground strategy. See 4.5 Front-End.
- Receiving: request ESD test summaries and anti-static packaging labels; record Date Code/Lot/MSL.
Functional Safety: Redundant Over-Current/Over-Temp Chain
Combine a fast desaturation trip with soft turn-off in the gate driver (hard stop), a precise ΣΔ/iso-amp feedback to the MCU (diagnostics), and a firmware shutdown path. Check Desat ≤1–2 µs, soft-off slope, isolation delay/jitter, and MCU fault GPIO logging. See 4.1, 4.3, 4.4, 4.2.
Compliance Mapping Card
Include these in my shortlist →Standard | Affected IC bucket | Must-have spec/label | Doc to request (COC/Report) | See |
---|---|---|---|---|
AEC-Q100 Grade 1 (HBM/CDM noted) | Gate Driver | Grade 1 label; CMTI class; HBM ≥2 kV; CDM ≥500 V | COC + AEC-Q100 report + Date Code/Lot/MSL | 4.1 |
AEC-Q100 Grade 0 (High-temp) | Aux Power (Buck/LDO), MCU/DSP | −40–150 °C rating; VINmax; Fsw/EMI options; HRPWM/ADC sync (MCU) | COC + AEC-Q100 summary + Date Code/Lot | 4.6, 4.2 |
AEC-Q101 (front-end discretes) | Protection & Front-End | Reverse/ORing capability; surge/thermal ratings aligned with controller IC | COC + AEC-Q101 + Date Code/Lot | 4.5 |
ISO 7637-2 Pulses 1/2a/2b/3a/3b | Protection & Front-End | ILIM accuracy; dv/dt control; reverse/backfeed protection; TSD/foldback | COC + ISO 7637-2 test summary | 4.5 |
Load-Dump (12/24 V) | Aux Power (Buck/LDO) | VINmax margin; surge withstand; EMI/spread-spectrum options; cold-crank behavior | COC + Surge/Load-Dump report + Date Code | 4.6 |
ESD HBM (JS-001) / CDM (JS-002) | Digital Isolation, Gate Driver, MCU, Sensing | HBM ≥2 kV; CDM ≥500 V; input pin classes noted; VISO where applicable | COC + ESD report + Date Code/Lot/MSL | 4.4, 4.1, 4.3 |
IEC 61000-4-2 / ISO 10605 (System ESD) | Protection & Front-End, Digital Isolation | TVS selection; path to chassis/returns; isolator CMTI headroom | System ESD test summary + COC | 4.5, 4.4 |
Functional safety (OC/OT redundant chain) | Gate Driver + Sensing + MCU | Desat ≤1–2 µs; soft-off slope; ΣΔ/iso-amp delay/jitter; MCU fault GPIO/log | COC + vendor safety app-notes | 4.1, 4.3, 4.2 |
Creepage/Clearance & VISO | Digital Isolation, Sensing (iso-amp/ADC) | Package creepage (mm); insulation class; VISO rating vs DC-link | COC + insulation rating statement | 4.4, 4.3 |
MSL & Handling (J-STD-020 / -033) | All IC buckets | MSL level; bake/handling; tape/reel/tray labeling | COC + packing spec + Date Code/Lot/MSL on labels | 4.6, 4.1, 4.5 |
Purchasing tip: include COC / AEC or ISO 7637-2 test summaries / ESD report / Date Code / Lot / MSL in your PO line notes. For part selection, jump to 4.5 Front-End, 4.6 Aux Power, and 4.1 Gate Driver.
8. Troubleshooting (Typical Faults → IC Actions)
Share waveform & get IC advice →Start from symptoms and backtrack to the IC bucket and parameter you should change. Each case links to the relevant selection guides (4.x) and the Layout & EMC checklist (6) so you can act before the next spin.
Case 1 — Shoot-Through
Share waveform & get IC advice →Symptoms: leg overheating, blown fuses, bus dip; gate waveforms show double-pulses or a high Miller plateau.
Quick checks: scope HS/LS gates vs source, deadtime setting, channel propagation skew, Miller plateau position.
Root cause
- IC: Driver Ipk too low / UVLO window mismatch; missing/weak Miller clamp; excessive channel skew. (4.1 Gate Driver)
- Layout: Large/asymmetric gate loop; Kelvin source not separated; long/noisy desat path. (6)
IC buckets to adjust: Gate Driver (4.1), Digital Isolation (4.4), MCU (4.2)
Change these: raise CMTI class (≥100–150 kV/µs), increase Rg,on, enable Miller clamp, set soft turn-off, tighten skew, tune deadtime.

Case 2 — Over-Current False Trip
Share waveform & get IC advice →Symptoms: protection at light load; desat node noisy; ΣΔ input shows spikes.
Quick checks: desat diode routing/return, blanking time, ΣΔ rate/decimation, comparator threshold/hysteresis.
- IC: improper desat response/blanking; iso-amp/ΣΔ insufficient BW/Delay; drifting comparator threshold. (4.1, 4.3)
- Layout: desat loop coupled to switch node; shunt not Kelvin. (6)
IC buckets to adjust: Gate Driver (4.1), Sensing (4.3)
Change these: Desat ≤1–2 µs, appropriate blanking, ΣΔ rate/decimation, iso-amp CMRR/Delay, comparator hysteresis/RC.
Case 3 — dV/dt Interference
Share waveform & get IC advice →Symptoms: digital isolation glitches; PWM jitter; MCU oversampling anomalies.
Quick checks: isolator CMTI, propagation delay/jitter; HS dv/dt; ground bounce; snubber presence.
- IC: isolator CMTI too low or jitter high; driver common-mode release. (4.4, 4.1)
- Layout: large DC-link loop; iso-power magnetics return/shielding not controlled. (6)
IC buckets to adjust: Digital Isolation (4.4), Gate Driver (4.1)
Change these: move to higher CMTI class (≥100–150 kV/µs), lower delay/jitter; modestly increase Rg,on, add RC snubber, enable spread-spectrum on bucks (4.6).
Case 4 — Sensor Saturation
Share waveform & get IC advice →Symptoms: current/bus readings rail; FOC divergence; protection thresholds drift.
Quick checks: iso-amp input/common-mode range, front-end gain/divider, input clamps; Hall window flux density.
- IC: iso-amp range exceeded; ΣΔ dynamic range too small; ADC ref/bit-depth insufficient. (4.3)
- Layout: divider routing pickup; Hall position causing core saturation. (6)
IC buckets to adjust: Sensing (4.3), Aux Power (4.6)
Change these: re-set CMR/input range, recompute gain/divider; add TVS/limit at front-end; match ADC FSR/reference.
Case 5 — EMI Fail at Compliance
Share waveform & get IC advice →Symptoms: conducted/radiated bands over limits; front-end resets or comms dropouts.
Quick checks: buck/driver Fsw & harmonic clusters, spread-spectrum setting, LC/CM choke placement, loop areas.
- IC: buck lacks spread-spectrum; driver edges too fast; iso-power ripple high. (4.6, 4.1, 4.4)
- Layout: CM/DM filter too far; harness coupling; missing ground segmentation/Single-Point tie. (6)
IC buckets to adjust: Aux Power (4.6), Gate Driver (4.1), Digital Isolation (4.4)
Change these: enable spread-spectrum, retune Fsw, add RC/RC-snubber, moderate Rg, optimize iso-power POUT/ripple.
Problem → Action Card
Send my waveforms/logs →Issue | Root cause (IC/layout) | IC bucket to adjust | Spec/setting to change | See section |
---|---|---|---|---|
Shoot-Through | Low Ipk, weak/no clamp; big/asymmetric gate loop | Gate Driver; Digital Isolation | CMTI↑; Rg,on↑; enable clamp; soft-off; skew↓; deadtime tune | 4.1, 6 |
Over-Current False Trip | Desat/blanking mis-set; ΣΔ/iso-amp BW/Delay; shunt not Kelvin | Gate Driver; Sensing | Desat ≤1–2 µs; blanking; ΣΔ rate/decim; CMRR/Delay; add hysteresis | 4.3, 6 |
dV/dt Interference | Isolator CMTI low/jitter high; DC-link loop large | Digital Isolation; Gate Driver | CMTI≥100–150 kV/µs; delay/jitter↓; Rg,on↑; snubber; spread-spectrum | 4.4, 6 |
Sensor Saturation | Iso-amp CMR/input exceeded; ΣΔ dynamic range small; divider pickup | Sensing; Aux Power | CMR/input range; gain/divider; front-end clamp; ADC FSR/ref | 4.3, 6 |
EMI Fail | No spread-spectrum; driver edges fast; iso-power ripple; filters too far | Aux Power; Gate Driver; Digital Isolation | Enable spread-spectrum; Fsw retune; RC/RC-snubber; Rg tune; iso-power ripple↓ | 4.6, 6 |
Need targeted substitutions? Post your scope shots and current BOM via the buttons above. For background, see 4.1 Gate Driver, 4.3 Sensing, 4.4 Digital Isolation, 4.6 Aux Power, and 6 Layout & EMC.
9. FAQs
Quick answers to common queries, each linking to the deeper section for specs, thresholds, and small-batch (Cut-Tape / Partial Reel) guidance.
What’s the difference between a VSI and a CSI?
A VSI holds a stiff DC-link and shapes the voltage, while a CSI regulates current with a large series inductor. VSI dominates motor drives/UPS/grid-tie because it pairs well with PWM and standard gate-driver ICs. CSI suits niche high-current cases. For IC selection, VSI emphasizes driver CMTI/peak current and sampling delay/jitter budgets. See modulation/topology trade-offs and how they map into drivers, sensing, and isolation before you pick parts.
Two-level vs. three-level (NPC/ANPC) — how should I choose?
Choose two-level for simplicity and cost; choose three-level (NPC/ANPC) when you need lower device stress, lower THD, or higher efficiency at medium–high voltages. Three-level raises requirements on gate-driver timing skew, desat/soft-off, and sensing bandwidth. It can also tighten isolation delay/jitter tolerance. Start from bus voltage and efficiency target, then confirm driver CMTI/timing and ΣΔ/iso-amp bandwidth to match your PWM frequency and deadtime strategy.
SVPWM vs. SPWM — which is better and why?
SVPWM improves DC-bus utilization and reduces harmonic content versus SPWM at the same switching frequency. The trade: tighter requirements on propagation delay/jitter and channel-to-channel skew for isolation/driver paths, plus ADC sampling alignment. If you chase acoustic/EMI limits or want more torque per volt, pick SVPWM and verify isolator CMTI/jitter and MCU ADC–PWM sync at your target Fsw and deadtime.
For small batches, which ICs should I buy first for a VSI?
Prioritize: gate drivers (with CMTI/UVLO/desat/soft-off), current/voltage sensing (Hall or iso-amp/ΣΔ), digital isolation, and bias supplies (isolated power + buck/LDO). These unlock bring-up and protect hardware even before final control tuning. Order sampleable packages with Cut-Tape / Partial Reel options and keep an A/B driver and sensor on hand to de-risk. Use our mini reference BOMs as your starting basket.
How do I grade gate-driver CMTI and peak drive current?
Set CMTI ≥50–100 kV/µs for typical 2-level MOSFET stages; target ≥100–150 kV/µs for fast SiC/3-level legs. Size peak drive current from device total gate charge and your desired rise/fall times (often 4–6 A for mid-power MOSFETs, higher for SiC). Confirm UVLO windows, soft turn-off, Miller clamp, and channel skew to match your deadtime and dv/dt plan.
Hall sensor vs. isolated amplifier — when should I pick each?
Use Hall when you want inherent isolation, simple mechanics, and moderate bandwidth with minimal insertion loss. Choose shunt + isolated amplifier/ΣΔ when you need tight linearity, phase control, and higher bandwidth for FOC/grid-tie. Verify common-mode range, delay/phase, and drift; Hall placement must avoid saturation and stray fields, while shunt must be Kelvin-sensed with clean returns.
Do I need digital isolation? Which specs matter most?
Yes, whenever control, sensing, or comms cross high dv/dt domains or safety boundaries. Prioritize insulation rating (VISO/creepage), CMTI versus your dv/dt, propagation delay/jitter (for PWM/ADC sync), and channel count. For high-speed SVPWM/3-level, small jitter and matched skew prevent duty distortion and false trips. Pair with an isolated bias supply sized for driver and sensing rails.
How do I fix EMI failures quickly?
First, enable spread-spectrum on bucks if available, then retune switching frequency away from problem bands. Add/trim RC snubbers at the switch node, moderate gate resistors to slow edges, and move CM/DM filters close to noise sources with short returns. Check isolated power ripple/shielding and confirm single-point ground ties near ADC/iso-amp.
What documents should purchasing request for compliance?
Ask vendors for a COC plus AEC-Q100/101 summaries (as applicable), ESD HBM/CDM ratings, and ISO 7637-2 or surge test summaries for front-end and bucks. Require Date Code/Lot/MSL on labels, and note Cut-Tape / Partial Reel packaging on the PO. This ensures traceability and accelerates receiving and audit steps for pilot runs.
What causes shoot-through and how do I stop it?
It’s usually insufficient deadtime, weak/absent Miller clamp, low driver peak current, or excessive channel skew—often amplified by large/asymmetric gate loops. Increase Rg,on modestly, enable soft turn-off and clamp, tune deadtime, and improve Kelvin source routing. When using SiC/3-level, move to higher-CMTI/low-jitter isolation to avoid spurious timing errors.
10. Submit Your BOM
Within 48 hours you’ll receive a lead-time comparison, pin-to-pin alternatives, a compliance check (AEC-Q / Industrial), and a sample-kit suggestion tailored for small-batch builds. We support Cut-Tape / Partial Reel, and can capture Date Code and provide COC upon request.
- Typical use cases: 48 V BLDC prototypes, 400 V NPC skeleton validation, and second-source onboarding.
- Deliverables include footprint/timing risk notes and compliance flags aligned to your environment.
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What you get in 48h
Service | What you get in 48h | Notes (COC/Date Code/Packaging) |
---|---|---|
Lead-time comparison | Brand A/B/C current availability & ship windows | Add Date Code capture in PO; Cut-Tape/Partial Reel options shown |
Pin-to-Pin alternatives | Footprint/timing cross with risk notes (spec deltas) | Packaging choices: Partial Reel / Tray; advise on MSL handling |
Compliance check | AEC-Q / Industrial flags, ESD (HBM/CDM) & ISO 7637-2 relevance | Attach COC & test summaries; label requires Date Code / Lot / MSL |
Sample-kit suggestion | A/B drivers & sensors for quick bring-up (small-batch friendly) | Prefer Cut-Tape/Partial Reel to minimize MOQ |
Submit your BOM (48-hour response)
Need examples before submitting? See Chapter 5 (Mini Reference Designs). For document requirements, see Chapter 7; for waveform-guided advice, see Chapter 8.
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